When the SR-71 RSO and pilot experienced a Mach 2.88 engine failure at 68,000ft

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The Blackbird

Developed from the Lockheed A-12 and YF-12A aircraft, the SR-71, also known as the “Blackbird,” was a long-range, Mach 3+ strategic reconnaissance aircraft.

The 4200th (later 9th) Strategic Reconnaissance Wing at Beale Air Force Base, California, received the first SR-71 to begin service in January 1966 but the first SR-71 flight occurred on December 22, 1964.

It still holds the title of the world’s fastest “air breathing manned aircraft” and could reach Mach 3. When surface-to-air missiles attacked, the pilot just had to accelerate to avoid being hit because of its speed and high-altitude operation capabilities. During its 34-year service lifespan, only 32 SR-71s were flown, and twelve of them were destroyed in accidents, but none were lost to enemy attack.

The story of a Blackbird testing mission that went wrong

On Dec. 9, 2018, Colonel Richard “Butch” Sheffield, former SR-71 Blackbird Reconnaissance Systems Officer (RSO), died.

This is the story of an SR-71 Blackbird testing mission that went wrong.

On July 29, 1968, I was sitting at my desk in the 1st. SRS when the phone rang. It was someone from PSD saying Jim Fagg had just failed his pre-flight physical and cannot fly today. Did anyone want to take his place? I told them I would be right over, and I rushed over to PSD, took the pre-flight physical, ate the pre-flight meal, and rushed downstairs and suited up in my pressure suit for the flight. I did not have time to get my own checklist, so I took Jim’s checklist and flight data from him. Ben Bowles, Jim’s pilot, and I had known each other for a while, and he was one of the wings’ best. They had already taken him to the aircraft and were strapping him in so we could make an on-time takeoff.

SR-71 RSO recalls when he and his pilot had a catastrophic engine failure at Mach 2.88 at 68,000 feet and tells how they were able to land their crippled Blackbird
Butch Sheffield Pre- flight

The mission was one we had been flying to test out the aircraft’s long range. It went from coast to coast and covered just about every state across the country. We made an on-time take-off, refueled, and flew to the East Coast, refueled, and were heading back to the West Coast, accelerating to Mach 3.

SR-71 catastrophic engine failure

We were at Mach 2.88 and 68,000 feet over Oklahoma when the right engine suffered a catastrophic failure. The aircraft became very hard to control, and we could see the right engine burning even though we had shut off the fuel to it. Ben asked me if I wanted to “get out.” My back was still sore from ejecting the year before. I thought, if I eject again, it might break my back, I said, “no.”

It was a very rough ride down from 68,000 feet. The aircraft was bucking like a bronco. We were running lots of different checklists; (1) engine fire; (2) engine failure; (3) generator failure; (4) hydraulics failure; (5) descent and (6) others (still classified).

I had; declared an emergency with Air Traffic Control on the UHF radio, squawked emergency 7700 on the transponder, given Ben the heading to Carswell, AFB, Texas (I picked Carswell because it was in front of us and Ben had landed there before in B-58’s) called Beale on the HF radio to tell them we were landing at Carswell, while we were running all those checklists; I said to Ben, “I wish I had my checklist,” because Jim’s checklist was set up for a left-handed person.

I could see the fire & smoke coming out of the engine even after we shut off the fuel. We had fuel tanks in the wing of the SR out to near the engine. If the fire reached that fuel we would blow up.

SR-71 with catastrophic engine failure approaching

As we approached Carswell, smoke was still pouring out of the right engine. I said to Ben that if it were still burning when we stopped on the runway and the fuel pools, it might explode. He agreed. I suggested we fly by the tower and ask them if they could see flames, which we did. They said no flames, and we landed. The fire trucks surrounded us once on the runway, and I could see the fire chief making a large circle with his hands and arms—it was the size of the hole in the engine.

SR-71 RSO recalls when he and his pilot had a catastrophic engine failure at Mach 2.88 at 68,000 feet and tells how they were able to land their crippled Blackbird

What we didn’t know at the time was the forty-gallon oil tank in the wing was burning, and shutting off the fuel did not put out the fire. Kelly Johnson, developer and manufacturer of the SR-71, said later that this was the only blackbird that ever flew that was structurally unsound (the right wing had warped due to the heat). #960

We had been informed by our base to taxi the SR into a hanger. Carswell had cleared out a hanger that had a B-52 in it and we taxied up to the door. The fire chief saw the fuel leaking out of the wings, like it always did on the ground, and stopped us from taxing into the hanger by blocking our way with his truck. We were forced to shut the engine down outside the hanger, and we knew they didn’t have a tow bar to pull us into the hanger, so the SR would have to sit there until someone flew in the tow bar.

Heated argument

After we got out of the aircraft, the fire chief and Ben got into a heated argument. The chief was saying no one pulls into one of our hangers dripping fuel. Ben was saying that the fuel won’t burn. The chief didn’t believe him. The fuel was PF-1; it was designed to not explode up to temperatures of 400 degrees Fahrenheit. To keep it from exploding, Cesium A-50 was added to the fuel. To light the fuel, we used Triethyiborane (TEB). So, Ben went over to a crew chief and asked him to use his oily rag. He put it in the fuel and carries’ it over out of the way and asked the fire chief to try and set it on fire—he did, and it burned like mad. The combination of oil, rag, and fuel went up in smoke. The fire chief said, “I told you so.”

Shortly after that, I was told that SAC Command Post was on the line and wanted to talk to me. I was still in my pressure suit, and I went to a phone in the hangar. They said, “Why didn’t you land on the first pass? Why did you fly around with an engine out?” I said we wanted to make sure the fire was out; they said we think you should have landed on the first pass. I told them to call our Commander and tell him and hung up. I knew what our commander’s position was, you do what is right, and you land safely and you don’t call or listen to SAC Command Post.

SR-71 catastrophic engine failure accident board

After we had gotten out of our pressure suits, we were told that a KC-135 would be landing soon and would take us back to Beale that day. They needed to get Ben back to fly the trainer the next day. When I walked out to the tanker to fly back to Beale, I went by the broken SR-71; parts were hanging down everywhere, and it was in bad shape. I reached up and pulled off part of the right-wing composite structure and carried it back to Beale with me.

When we landed at Beale, Colonel Minter, Wing Vice Commander, met us. I handed him the part of the wing and said; “Here is your aircraft.” Over the years, I have thought what a stupid thing that was to do. He could have fired me right on the spot. That just goes to show you what a great group of Commanders we had; he understood how stressed out I was.

A couple of days later I was told to report to Division Headquarters for an accident board. I said, what accident? They said, “Yours.”

I went into Headquarters and was ushered into a room that looked like the accident board when I ejected, a very formal seating arrangement. I was sworn in and the first question asked was, “why didn’t you have a checklist?” I didn’t know what they were talking about. They said again, this time saying it this way; “why did you say, I wish I had my checklist?”

Everything you said in the cockpit was being recorded

For the first time in the program, I knew that everything we were saying in the cockpit was being recorded.

I told them I had a checklist, but it was Jim’s. His checklist was the same as mine but arranged a little differently. That seemed to make them happy. After I finished, I went to the Squadron and wrote on the blackboard in large print, “Did you know that everything you say in the cockpit is being recorded?”

The aircraft, 960, stayed at Carswell for several months. They put a new wing on it from SR-71 number 64-17950 that had been written off when it ran off the runway at Edwards earlier in the program. It was then flown back to Palmdale low and slow to be fixed. I understand that it took about six months to repair it.

Later, Ben, Bill Campbell, and I wrote a new checklist for an engine failure at high Mach that included all that action required; five different checklists needed to be run at that time.

Check out Habubrats SR-71 Twitter profile, SR71Habubrats Instagram profile and Born into the Wilde Blue Yonder Habubrats Facebook page for further Blackbird photos and stories.

Photo by Linda Sheffield Miller and TSGT Jose Lopez / U.S. Air Force

Till Daisd
Till Daisdhttps://www.aviation-wings.com
Till is an aviation enthusiast blogger who has been writing since 2013. He started out writing about personal readings since expanded his blog to include information and stories about all aspects of aviation. Till's blog is a go-to source for anyone interested in learning more about aviation, whether you're a pilot or just a curious onlooker.

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